Gururaja Sethurao PhD, MISTE
A highly motivated researcher specializing in AI/ML-driven predictive modeling and machine adaptation for manufacturing systems. I hold a Ph.D. from BITS Pilani, Hyderabad, where I developed intelligent solutions for real-time failure prediction and adaptive process control using machine learning and sensor integration. My work includes three patents (1 published, 2 filed) and multiple research excellence awards. I have developed AI-based real-time monitoring systems and reinforcement learning models for failure detection and process optimization, making significant contributions to smart manufacturing and predictive maintenance.
Currently, I am the Co-Founder & CEO of Sybilytics.ai. The start-up is a Data-driven solution provider for automated and sustainable manufacturing of components. As a CEO, I am responsible for implementing AI/IoT-based solutions, including predictive analytics, to optimize manufacturing processes, reduce downtime, and enhance industrial productivity.
​My research work or on-demand work includes different components/aspects mentioned below:

CAD Modeling

Experimentation

Machine Learning

Numerical Simulation

Research Interests
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Micromachining
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Dynamic Stability Modelling
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Cutting Tool Dynamics
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Applications of AI/ML in Micromachining
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IoT enabled Manufacturing
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Digital Manufacturing
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Structural Condition Monitoring
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Digital Signal Processing
Education
Ph.D. in AI/ML for Manufacturing
Mentor: Prof. Kundan K Singh
BITS Pilani, Hyderabad Campus (2020 - 2024)
Achievement: Excellence in Research Award
M.Tech in Machine Design
Mentor: Prof. C S Venkatesh (late)
UBDT College of Engineering (2014 - 2016)
Achievement: Best Research Paper Award
B.E. in Mechanical Engineering
PES College of Engineering (2010 - 2014)
Achievement: IV Rank
Research Services
Reviewer for the following journals
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Wear
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Engineering Applications of Artificial Intelligence
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Engineering
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Applied Intelligence
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Journal of Manufacturing Processes
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Journal of Advances in Sciences and Engineering
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Advances in Electrical and Telecommunication Engineering
Experience
Feb 2025 - Till Date
Co-Founder and CEO,
Sybilytics.ai
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Nov 2020 - Dec 2024
Research Scholar
BITS Pilani, Hyderabad Campus
July 2016 - Oct 2020
Assistant Professor
Vidyavardhaka College of Engineering
June 2015 - July 2016
Project Assistant (Research Intern)
Indian Institute of Technology Madras
Membership in Professional Bodies
Life Member: Indian Society for Technical Education
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